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Customizable Metal Deck Forming Machine With Hydraulic Cutter And Chain Drive Roll Former Machine

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Customizable Metal Deck Forming Machine With Hydraulic Cutter And Chain Drive Roll Former Machine

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Brand Name : METALIGN

Model Number : MD

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Efficient Floor Deck Manufacturing Line with Embossing Rollers, Waste Collection, and Roll Former

Key words : Chain Drive Roll Former/Steel Embossing/Roll Forming Process/Building Decking

Profile : High-Strength Decking/Floor Construction/Cold Roll Forming/Roll Forming Machine

Application : Commercial buildings / Residential buildings / Industrial flooring / Temporary flooring / Roofing support

Material type : Galvanized steel

Material thickness : 0.8-1.5mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 27

Driving system : Chain

Frame structure : Wall panel structure

Shaft diameter : 95mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Customizable Metal Deck Production Line With Hydraulic Cutter And Chain Drive Roll Former

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This production line caters to the construction industry, providing metal deck profiles for floor and roof systems. It offers high-efficiency, cost-effective, and customizable solutions for clients in commercial and residential sectors, delivering durable and high-performance products.

2. Profile Description

  • This metal deck profile is made from galvanized steel, with a thickness range of 0.8-1.5mm. It features embossing dots for improved adhesion to concrete and has a corrugated shape, offering strength and support for flooring applications in building structures.

3. Production Process

  • Decoiler-Guide Device-Embossing Rollers-Roll Former-Waste Material Collection-Hydraulic Cutter-Out Table

  • The line starts with the decoiler unrolling the galvanized steel. The steel passes through embossing rollers to create the necessary surface texture, followed by the roll former, which shapes the metal into a corrugated profile. Waste material is collected and discarded, and the final product is cut to length by a hydraulic cutter before being placed on the out table.

4. Technical Parameters

Machine Analysis
Decoiler (5T Hydraulic) Ensures smooth unrolling of galvanized steel; safety-enhanced with hydraulic pressure.
Embossing Rollers Creates surface texture to improve concrete adhesion; essential for floor deck application.
Roll Former (24 stations, Chain Drive, 90mm Shaft) High precision shaping of metal into desired profile; chain drive ensures consistent movement.
Hydraulic Cutter Ensures clean and precise cutting of metal sheets; minimizes waste and maintains profile accuracy.
Out Table (Manual) Provides safe and efficient material handling post-production; simple design for easy operation.

5. Key Focus

  • High Efficiency: The production line is designed for high-speed manufacturing, optimizing productivity while maintaining precision.

  • Cost-Effective: Features like waste material collection and efficient cutting reduce unnecessary costs, offering long-term economic benefits.

  • Customization Options: Offers flexibility to meet various client needs, including custom embossing and profile dimensions.

6. Production Line Components

Machine Name Quantity
Decoiler (5T Hydraulic) 1 set
Embossing Rollers 1 set
Roll Former (24 Stations) 1 set
Waste Material Collection 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 2 sets

7. Customization Options

We offer customized solutions for this metal deck production line, including:

  • Custom embossing designs for improved concrete adhesion.
  • Adjustable roll former stations for different profile shapes and sizes.
  • Modifications to the cutting system for specific length requirements.
  • Tailored waste collection systems to minimize scrap and reduce costs.
  • Customizable out table designs based on output volume and space requirements.

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